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A Probe into the Field of Fully Automatic Pharmaceutical Packaging Technology in my country

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  • 发布时间:2022-11-08
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【概要描述】With the rapid development of China's economy, labor costs continue to increase, manual packaging is far from being able to meet the needs of drug production, and drug packaging is an indispensable process for drugs to enter the market. However, from the current point of view, the technical level of China's pharmaceutical cartoning machine still has a certain gap compared with similar foreign products.

A Probe into the Field of Fully Automatic Pharmaceutical Packaging Technology in my country

【概要描述】With the rapid development of China's economy, labor costs continue to increase, manual packaging is far from being able to meet the needs of drug production, and drug packaging is an indispensable process for drugs to enter the market. However, from the current point of view, the technical level of China's pharmaceutical cartoning machine still has a certain gap compared with similar foreign products.

  • 分类:news
  • 作者:
  • 来源:
  • 发布时间:2022-11-08
  • 访问量:0

With the rapid development of China's economy, labor costs continue to increase, manual packaging is far from being able to meet the needs of drug production, and drug packaging is an indispensable process for drugs to enter the market. However, from the current point of view, the technical level of China's pharmaceutical cartoning machine still has a certain gap compared with similar foreign products.

Although the Chinese cartoning machine has a history of more than 30 years, its technical level is at least 10 years behind that of similar foreign products, especially compared with Italian and German products, in terms of speed, manufacturing accuracy, and internal packaging. There is a lot of room for improvement in China's cartoning machines in terms of the form and control of objects.

The inevitable demand of automation and intelligence

With the rapid development of China’s economy, the demographic dividend has gradually disappeared, and labor costs have continued to increase. Manual packaging has been far from meeting the needs of pharmaceutical production and is not conducive to the long-term development of pharmaceutical companies; moreover, workers in the new era, Also less and more unwilling to engage in monotonous and boring work.

Taking the automatic drug cartoning machine as an example, its efficiency is generally 120-300rpm, which is more than ten times or even dozens of times that of manual packaging, and it can complete cartoning, manual folding, batch number printing, and drug supervision at the same time. Code printing and other processes. Therefore, automated packaging will gradually replace manual packaging and become the mainstream of the market.

The status of domestic post-packaging equipment

The stability of cartoning equipment is a basic requirement, but it is also a big problem faced by domestic packaging equipment manufacturers. At present, many packaging equipment in China are not stable in operation. There are many actuators for packaging equipment, and there are many influencing factors. Any problem with the actuator will affect the operation of the entire production line.

From June 2013 to August 2014, Chutian Technology collected 100 questionnaires on the subsequent packaging lines of pharmaceutical factories in every province, municipality, and district in the country. Most of these companies surveyed used domestically-made equipment. The survey results show that the unstable operation of post-packaging equipment accounts for 60%.

▲ Survey results of the operation of domestic post-packaging equipment

As far as the fully automatic post-packaging line is concerned, it can generally be divided into several types. According to the speed of the cartoning machine, there are generally 4 types: 60-80 boxes/min, medium and low speed type; 150-180 boxes/min, medium and high speed type; 200-300 boxes/min, high speed type; more than 350 boxes, super High-speed type.

is divided into three categories according to the working mode: general cartoning speed is 60-80 boxes/min, which is intermittent; 150-300 boxes/min, which is continuous work; more than 350 boxes/min. , Is a full-servo model, this type is currently not produced in China, all imported models.

60-80 boxes/min intermittent post-packaging line, the cartoning machine is mainly cam mechanism, it has the advantages of compact structure, small size, strong adaptability, convenience and cost-effectiveness, but the disadvantage is that it is difficult to adjust and speed Low.

150-300 boxes/min continuous working type post-packaging line, its cartoning machine is mainly mechanical-cam mechanism, it is relatively stable in operation, easy to adjust, and has a wide range of applications. However, it has a certain degree of packaging material quality Require.

The full-servo model with more than 350 boxes/min. The cartoning machine is based on advanced control technology such as servo. The advantage is high speed, but its use is highly targeted and requires strict packaging materials.

Examples of breakthroughs in packaging equipment after Chutian Technology

In recent years, Chutian Technology has made major breakthroughs in fully automatic post-packaging production lines. Based on the advanced manufacturing level of Chutian Technology, for example, Chutian already has more than 200 advanced CNC machining machines with a value of more than 500 million yuan. The processing technology industry is leading, ensuring the accuracy of the spare parts of Chutian's automatic rear packaging line and the stability of the equipment.

The rear packaging line of Chutian Technology is very adaptable. According to the different specifications of the packaged objects, it can adapt to a variety of internal packaging requirements such as single-piece, double-piece, multiple-piece, and assembly. Take the double-row cartoning machine for vials developed by Chutian Technology as an example. Its transmission mode is mechanical intermittent transmission, which is suitable for 2-20ml vials and can be used for automatic packaging of vials.

Chutian Technology's automatic cartoning machine for vials is a blade type opening box, and its intermittent blade type opening box is better than the suction cup type, because the suction cup type Easy to card box.   Furthermore, the suction cup type can only make cartons of 270-320g or more, while the blade type can open cartons of 200-400g, that is, a box that adapts to any paper and does not require special packaging materials.

In addition, it also has a partition mechanism. A paper partition is placed between the two rows of bottles to protect the bottles; moreover, it uses a cam mechanism to achieve intermittent transmission of the bottle holder. The bottle holder module is fixed in a quick-fit structure. On the transmission timing belt, the bottle holder module is replaced as a whole when changing specifications, which is quick and convenient to replace.

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发布时间:2022-11-08 14:24:17