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Chicken production line design
Chicken production line design
1. Design process
2. Equipment composition
Serial number |
Device name |
Process |
1
|
Crusher |
Smash |
2
|
Trough type mixer |
Mixer |
3
|
Rotary extrusion granulator |
Granulation |
4
|
Boiling dryer |
Drying |
5
|
Square sieve |
Sieving |
6
|
V-type mixer |
Total Mixer |
3. Main equipment work instructions
1. Crusher
This series of crusher system is mainly composed of shock-absorbing base, casing, water-cooled bearing seat, main shaft, movable gear plate, screen hoop screen, feeding hopper and other main components. The movable cutter head is fixed on the main shaft, and the fixed cutter head is installed on the front cover. After the pulverizing motor is started, the movable cutter head follows the main shaft to perform high-speed rotation and shearing motion, so as to achieve the purpose of crushing materials.
2. Trough mixer
Using a single-shaft Tongzhou trough mixer, it installs two oppositely rotating impellers in a horizontal trough connected by the same axis. The trough bottom is semicircular. The entire hopper is a U-shaped body. The impeller is composed of One end is driven, and the trough is dumped by electric method when discharging to achieve the purpose of discharging. The equipment is suitable for the mixing of powders and granules with relatively high viscosity or cohesiveness, and its operation is relatively flat.The series of crusher systems are mainly composed of a shock-absorbing base, a casing, and water cooling. The bearing seat, main shaft, movable gear plate, screen hoop screen, feeding hopper and other main components are composed. The movable cutter head is fixed on the main shaft, and the fixed cutter head is installed on the front cover. After the pulverizing motor is started, the movable cutter head follows the main shaft to perform high-speed rotation and shearing motion, so as to achieve the purpose of crushing materials.
2. Trough mixer
uses a single-shaft Tongzhou trough mixer, which installs two oppositely rotating impellers in a horizontal trough connected by the same axis, and the bottom of the trough is half Round, the entire hopper is U-shaped, and the impeller is driven by one end. When the material is discharged, the tank is dumped by an electric method to achieve the purpose of discharging. The equipment is suitable for the mixing of powders and granules with relatively high viscosity or cohesion. Its operation is relatively stable, the mixing effect is good, and a uniform mixture can be obtained in a short time, the mixing effect is mild, the shearing effect is small, and the material is not easy to damage The original state, economy is stable, the mixing effect is good, a uniform mixture can be obtained in a short time, the mixing effect is mild, the shearing effect is small, the original state of the material is not easily destroyed, the economy is good, and the energy consumption is good. end.
3. Rotary extrusion granulator
This equipment is mainly composed of three parts: motor, variable speed gear box, and machine base. The extrusion impeller is placed vertically on the hollow shaft in the middle of the barrel. The material is squeezed around by the extrusion impeller. A pressing impeller is installed on the mandrel in the middle of the hollow shaft. Its rotation direction is opposite to that of the extrusion impeller. In the case of mutual extrusion in different directions, the material will get ideal particles from the required screen. The screen can be disassembled and replaced at will according to requirements.
4. Boiling dryer
The machine is composed of a host, an air filtration system, a heating system, and a control system. When working, the material is added to the silo of the boiling dryer, the program and parameters are set according to the process requirements, and the whole machine starts to work. The air is filtered by an air filter, heated by the heating system, and then enters the host. The material is fluidized and dried by the hot air, the moisture is quickly evaporated, and the material is quickly dried. Effectively control dust and cross-contamination.
5. Square sieve
This machine mainly relies on the exciting force of the vibrating motor and then the level of the screen to continuously vibrate, sieving, and classify the material from high to low to achieve the required particle size of the material. (The number of screen meshes can be determined according to user requirements.)
6.V type mixer
The mixing cylinder of this machine adopts a V-shaped asymmetric cylinder body. The top of the cylinder body is equipped with a reserved vacuum feeding port, which uses vacuum feeding. The bottom of the cylinder body is equipped with a sanitary butterfly valve, which has good sealing performance and convenient discharge. Press the start button during mixing, the mixing drum rotates along the axis, and the material is evenly mixed in the V-shaped drum. After the set time, the motor will automatically stop running, and the start and stop buttons will be activated to turn the discharge butterfly valve to the down position. , Open the rotary valve to discharge the material.
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